Righto, here is the links etc i've managed to find:
Basic Conversion Stuff including wiring!!!!
Thanks to LEE on Corsa-C
Bypassing Rear Boost Pressure Solenoid
Thanks to .Dez on Corsa-C
Boost Pressure and Vaccuum line tutorial
Thanks to holtt on Corsa-C
Parts Needed for z20le* Conversion
A list of recommended suppliers for below parts:
CS Autos
http://www.lmfvauxhall.co.uk/Engine-...n-Kits-c-1637/
4H-TECH Short Shifters
Autovaux Car Parts | Yorkshire's #1 Car Parts Supplier-FREE UK Delivery
Log in to Facebook
Conversion Fitting
WG Motorworks | Sittingbourne
Wiring Guide
http://www.corsa-c.co.uk/forum/showt...nversion-Guide
WG motorworks Fitting KIT
http://www.corsa-c.co.uk/forum/showt...Conversion-KIT!
Parts:
Z20le* Engine (bought bare or with extras some of which may be listed below please check before purchase)
As said you may have purchased an engine seen running so many parts below you will already have however the list is here for you to be able to reference back and ensure you have the correct parts you could need for the conversion
Mounts: Mtech do a kit you can purchase containing hubs, mounts shafts etc. (see post 16)
or
Astra GSi front gearbox mount (9156951)
Astra GSi driverside engine mount (90576148)
Corsa 1.7cdti passenger side mount (24463127 + 13160000)
Corsa 1.7cdti rear gearbox mount (24463130 + 24463131)
10mm spacer plate for rear gearbox mount
Zlet gearlinkage and lever
Zlet ecu set (key chip, transponder, ECU)
Driveshafts Gsi equal length
308's
Appropriate uprated suspension
1.8 rear beam (optional)
Warrens wiring guide
Tx fmic set up (optional and recommended)
Gsi rad or 1.8 rad
Standard fan
Service parts (oil, oil filter, spark plugs, fuel filter)
Fuel return line of astra GSi, or make one up
Cone airfilter
Appropriate ecu remap
Barometric sensor
Ecu plate from z20le*
Rocker Cover
Spark plug Cover
Turbo Oil feel where bolts to turbo.
A/C Alloy bracket with belt tensioner
Aux belt
Crank Pulley
Thermostat + Housing
Throttle body
Breather pipe from rocker cover to throttle body
Cambelt belt covers
Oil returbo Bolt
Turbo washer plate
Bell housing bolts
O2 sensors
Rear BCS
Coolant metal water way
Oil pressure switch
Flywheel
Clutch (c20let similar to courtenay fast road)
Coil Pack
Wiring loom
All the correct bolts for the items
Cams seals
Exhaust gasket
Rocker cover gasket + O rings
Thermostat gasket
Rear head water way gasket
Side head water way gasket
Turbo return cooper seals
Oil cooler pipe seals x8
Astra gsi start loom, need oil pressure plug and rbcs plug off of it
Appropriate exhaust:
Precat decat
Sports cat/decat
Centre resonated/non res
Backbox.
2.5inch bore or above recommended.
Optional Upgrades:
VXR turbo
Hard boost pipes
Crossover delete
Enlarged Top hat
Vxr injectors
Vxr 80mm maf
Uprated fuel pump
Actuator
Dump valve
Recirc valve
Hoses - water etc.
a basic price list:
engine 1050
brakes 260
spax 250
actuaor 130
DV + boost pipe 110
gearbox 130
loom 70
rad pack 80
hoses 35
aircon pump 25
conversion kit 470
fmic 323
vxr maf and injectors 140
fitting, rebuild, clean + paint block 775
ecu kit 220
ebay parts 110
parts warren 260
parts joe 260
exhaust 430
clutch release bearing + wheel bearings 100
new 1.8 rad 50
total 5278
i will copy the wiring pinouts into a proper excel document when i have a chance.
Basic Conversion Stuff including wiring!!!!
Thanks to LEE on Corsa-C
Bypassing Rear Boost Pressure Solenoid
Thanks to .Dez on Corsa-C
Boost Pressure and Vaccuum line tutorial
Thanks to holtt on Corsa-C
Parts Needed for z20le* Conversion
A list of recommended suppliers for below parts:
CS Autos
http://www.lmfvauxhall.co.uk/Engine-...n-Kits-c-1637/
4H-TECH Short Shifters
Autovaux Car Parts | Yorkshire's #1 Car Parts Supplier-FREE UK Delivery
Log in to Facebook
Conversion Fitting
WG Motorworks | Sittingbourne
Wiring Guide
http://www.corsa-c.co.uk/forum/showt...nversion-Guide
WG motorworks Fitting KIT
http://www.corsa-c.co.uk/forum/showt...Conversion-KIT!
Parts:
Z20le* Engine (bought bare or with extras some of which may be listed below please check before purchase)
As said you may have purchased an engine seen running so many parts below you will already have however the list is here for you to be able to reference back and ensure you have the correct parts you could need for the conversion
Mounts: Mtech do a kit you can purchase containing hubs, mounts shafts etc. (see post 16)
or
Astra GSi front gearbox mount (9156951)
Astra GSi driverside engine mount (90576148)
Corsa 1.7cdti passenger side mount (24463127 + 13160000)
Corsa 1.7cdti rear gearbox mount (24463130 + 24463131)
10mm spacer plate for rear gearbox mount
Zlet gearlinkage and lever
Zlet ecu set (key chip, transponder, ECU)
Driveshafts Gsi equal length
308's
Appropriate uprated suspension
1.8 rear beam (optional)
Warrens wiring guide
Tx fmic set up (optional and recommended)
Gsi rad or 1.8 rad
Standard fan
Service parts (oil, oil filter, spark plugs, fuel filter)
Fuel return line of astra GSi, or make one up
Cone airfilter
Appropriate ecu remap
Barometric sensor
Ecu plate from z20le*
Rocker Cover
Spark plug Cover
Turbo Oil feel where bolts to turbo.
A/C Alloy bracket with belt tensioner
Aux belt
Crank Pulley
Thermostat + Housing
Throttle body
Breather pipe from rocker cover to throttle body
Cambelt belt covers
Oil returbo Bolt
Turbo washer plate
Bell housing bolts
O2 sensors
Rear BCS
Coolant metal water way
Oil pressure switch
Flywheel
Clutch (c20let similar to courtenay fast road)
Coil Pack
Wiring loom
All the correct bolts for the items
Cams seals
Exhaust gasket
Rocker cover gasket + O rings
Thermostat gasket
Rear head water way gasket
Side head water way gasket
Turbo return cooper seals
Oil cooler pipe seals x8
Astra gsi start loom, need oil pressure plug and rbcs plug off of it
Appropriate exhaust:
Precat decat
Sports cat/decat
Centre resonated/non res
Backbox.
2.5inch bore or above recommended.
Optional Upgrades:
VXR turbo
Hard boost pipes
Crossover delete
Enlarged Top hat
Vxr injectors
Vxr 80mm maf
Uprated fuel pump
Actuator
Dump valve
Recirc valve
Hoses - water etc.
a basic price list:
engine 1050
brakes 260
spax 250
actuaor 130
DV + boost pipe 110
gearbox 130
loom 70
rad pack 80
hoses 35
aircon pump 25
conversion kit 470
fmic 323
vxr maf and injectors 140
fitting, rebuild, clean + paint block 775
ecu kit 220
ebay parts 110
parts warren 260
parts joe 260
exhaust 430
clutch release bearing + wheel bearings 100
new 1.8 rad 50
total 5278
i will copy the wiring pinouts into a proper excel document when i have a chance.
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